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Various types of materials are used to produce functional parts and aesthetic parts using Nihon Plast's molding method. |
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Blow molding is used for manufacturing of hollow shapes, tanks, and air ducts as well as air spoilers that also have to be aesthetically pleasing. In addition 3 dimensional integrated molding can be performed. |
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Decorative process uses vinyl chloride and tricot for plastic molded parts. Labor saving efforts are also being implemented through the use of robots for adhesive coating and the automation of terminal winding. |
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A wide variety of both soft and hard urethane products are used. Color molding can be performed with a minimum clamping force. This is applied to large products such as steering wheels and air spoilers. |
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From plastic used for seat forming and creating the shape using a press mold, to trimming, integrated manufacturing has been implemented and applied to a variety of large products (protector fenders). |
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Through using highly capable coating technology with coating equipment especially for plastic parts in a high level clean environment, a high degree of reflective characteristics to match the exterior coatings of automobiles has been achieved. |
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The horn mechanism and airbag attachment in steering wheels is apparently becoming more complex; however, Nihon Plast's assembly technology for this type of product is leading the industry. |
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Vibration welding uses basically the same theory as friction welding. One part is pressed against the other and caused to vibrate in the horizontal direction causing the bonding surface to melt through friction and after vibration stops the 2 parts are automatically welded together at the determined bonding location with a weld strength nearly equal to the base material.
This is being used for the welding of large or complex parts that can be plasticized using heat where it is difficult to use other welding methods.
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